Umgca Wokunkonkxa Ozenzekelayo Wobisi Oluyi-Automatic Powder
Ividiyo yeMveliso
Ulwakhiwo olusisiseko lomgca wokuzalisa itini yomgubo wobisi
Umgca wokugalela ubisi olupheleleyo uquka ukukhupha iipalletizer, umatshini wokususa iican, umatshini wokususa iican, umjelo wokubulala iintsholongwane kwiican, umatshini wokugcwalisa umgubo kabini, umatshini wokuthunga ivacuum, umatshini wokucoca umzimba kwiican, iprinta yelaser, umatshini wokugquma isiciko seplastiki, ipalletizer njl.njl., enokwenza inkqubo yokupakisha ngokuzenzekelayo ukusuka kwiican ezingenanto zomgubo wobisi ukuya kwimveliso egqityiweyo.
Imephu yomzobo womgca wokugalela ubisi
Iimpawu zoMgca wokuKhankatha weMilk Powder oZenzekelayo
1. Ukuzaliswa kweMitha eHlangeneyo ePhezulu
Isebenzisa inkqubo yokuzalisa imitha ejikelezayo ephucukileyo, lo mgca ulinganisa ngokuchanekileyo ubungakanani obuchanekileyo bomgubo wobisi kwitoti nganye, unciphisa ngempumelelo ukulahleka kwemveliso kwaye uqinisekise ukusasazwa kobunzima obufanayo. Indlela ye-spiral eqhutywa yi-servo motor inika ukuhanjiswa komgubo okuthambileyo nokuzinzileyo, okufanelekileyo kwiipowuda ezineempawu ezahlukeneyo zokuhamba.
2. Itekhnoloji yokutywina i-vacuum
Ixhotyiswe ngenkqubo yokuvala i-vacuum, umgca ususa umoya ogqithisileyo ngaphambi kokuvala, uthintela ukungena kwe-oxidation kunye nokufuma. Le teknoloji yandisa ubomi beshelufu yomgubo wobisi kwaye igcina ubutsha bayo kunye nexabiso lesondlo.
3. Ukusebenza ngokuzenzekelayo ngokupheleleyo
Ukususela ekutyiseni iitoti, ekucoceni, ekuzaliseni, ekutywineni nge-vacuum, ukuya ekubhaleni iikhowudi kunye nokufaka iipalethi, yonke le nkqubo izenzekela ngokuzenzekelayo. Le nkqubo isebenzisa ulawulo lwe-PLC kunye ne-interface ye-HMI esebenziseka lula yokujonga ngexesha langempela, ukuseta iiparameter, kunye nokuchonga iimpazamo, nto leyo ephucula kakhulu ukusebenza kakuhle.
4. Ucoceko kwaye kulula ukucoceka
Uyilo lwemodyuli lunceda ukuqhaqha nokucoca ngokukhawuleza, luxhasa iinkqubo ze-CIP (Clean-In-Place) kunye ne-SIP (Sterilization-In-Place). Uyilo luthintela ukuqokelelwa komgubo kunye nokungcola okunqamlezileyo, luqinisekisa ukuthotyelwa kwemigaqo engqongqo yokhuseleko lokutya kunye nokugcina umgangatho wemveliso ngokuhamba kwexesha.
4. Umgangatho oQinisekisiweyo kunye nokuThotyelwa kweMithetho
Umgca wokugalela weShipu uhambelana neziqinisekiso zamazwe ngamazwe kuquka i-CE, i-ISO9001, kunye nemigangatho ye-GMP, oqinisekisa ukuba izixhobo ziyahlangabezana neemfuno ezingqongqo zomgangatho kunye nokhuseleko. Zonke izinto ezinxibelelana nemveliso zenziwe ngentsimbi engagqwaliyo (SUS304/SUS316L), ukuqinisekisa ucoceko kunye nokuthintela ungcoliseko.
5. Ukuziqhelanisa nokuguquguquka
Le nkqubo ixhasa uluhlu olubanzi lweetini ngobukhulu, kuquka i-tinplate, i-aluminium, kunye neetini ezidityanisiweyo ezinobubanzi nokuphakama okwahlukeneyo. Iyahambelana neefomyula ezahlukeneyo zomgubo wobisi kunye nezinye iimveliso zobisi ezigutyiweyo.
6. Ulawulo loMgangatho oluHlanganisiweyo
Ixhotyiswe ngezixhobo zokujonga ubunzima, izixhobo zokubona ukuvuza, kunye nezixhobo zokubona isinyithi, olu luhlu luqinisekisa ukuba kuphela ziithini ezihlangabezana nemigangatho yomgangatho eziqhubeka nokupakisha, ukunciphisa amaxabiso angalunganga kunye nokuphucula ukuthembeka kwemveliso.
5. Ulawulo olukrelekrele kunye ne-Interface esebenziseka lula
Lo mgca wonke ulawulwa yinkqubo ye-PLC ephucukileyo ene-HMI yesikrini sokuchukumisa, evumela ukusetwa kweparameter kube lula, ukujonga ngexesha langempela, ukufunyanwa kwempazamo ngokuzenzekelayo, kunye nokugcinwa kwedatha. Le nkqubo ikrelekrele iyanciphisa ixesha lokungasebenzi kwaye yenza lula uqeqesho lwabaqhubi.
6. Ukuhambelana okuguquguqukayo kunye nokuKhula
Umgca wemveliso weShipu uyahambelana nobukhulu obahlukeneyo beetoti kunye nezixhobo, kunye notshintsho olulula lwefomathi, oluhlengahlengiswa ngokukhawuleza kwiinkcukacha ezahlukeneyo zemveliso kunye neemfuno zemarike. Ulwakhiwo lwemodyuli lukwavumela ukuphuculwa kwexesha elizayo, kubandakanya ukuhlanganiswa nezixhobo zokupakisha ezisezantsi okanye ezisezantsi.
Umgaqo oSebenzayo woMgca wokuzalisa iMilk Powder oZenzekelayo
1. Okokuqala beka iitini zomgubo wobisi ezingenanto kwi-rotary bottle uncrambler, eziza kujikeleza ukuze zingenise iitini kwi-conveyor belt nganye nganye.
2. Umatshini wokucoca itanki uza kuyivuthela itanki engenanto ukuze isuse uthuli ukuqinisekisa ukuba akukho kungcola etankini.
3. Emva koko iitini ezingenanto zingena kwitonela yokubulala iintsholongwane, kwaye ngexesha lenkqubo, iitini ezingenanto emva kokubulala iintsholongwane kwi-UV kunye nokubulala iintsholongwane ziya kufunyanwa.
4. Umatshini wokuzalisa umgubo wobisi ochanekileyo kakhulu uzalisa umgubo wobisi kwithangi lomgubo wobisi emva kokulinganisa.
5. Ngena kumatshini wokuzalisa nokuvala i-nitrogen engenanto, ngokweemfuno zokukhongozela ezicocekileyo kakhulu zomgubo wobisi kunye nomgubo weproteni, qinisekisa ukuba izinga le-oksijini eseleyo lingaphantsi kwe-2%, ligqume ngokuzenzekelayo i-can, lifake i-vacuum ngokuzenzekelayo, lizalise i-nitrogen ngokuzenzekelayo, kwaye livale ngokuzenzekelayo i-can ngaphandle kongcoliseko.
6. Emva kokuvala itini, coca umzimba wetini.
7. Ekubeni ukuzaliswa komgubo wobisi kwenziwa ukusuka ezantsi, itanki yomgubo wobisi kufuneka ijikeleziswe.
8. Beka isiciko seplastiki,
9. Gqibezela ukuzalisa itini yomgubo wobisi.
Iinkcukacha zobugcisa zoMgca wobisi oluzenzekelayo
| Uphawu | Iinkcukacha |
| Umthamo weMveliso | Ukuya kuthi ga kwiinkonkxa ezingama-2000 ngeyure |
| Ukuchaneka kokuzalisa | ±1-2 iigram |
| Uluhlu lweCan Diameter | 50 mm – 120 mm |
| Uluhlu lokuphakama kweenkonkxa | 80 mm – 180 mm |
| Inkqubo yoLawulo | I-PLC ene-HMI yesikrini sokuchukumisa |
| Izinto eziQhagamshelwanayo | Intsimbi engatyiwayo yodidi lokutya (SUS304/SUS316L) |
| Iziqinisekiso | I-CE, i-ISO9001, ithobela i-GMP |
Inzuzo Yethu kwiShishini lobisi
Ngaba ujonge umgca wokuzalisa umgubo wobisi ozenzekelayo ngokupheleleyo? IShipu ibonelela ngomgca wokukhonkxa umgubo wobisi osemgangathweni ophezulu nochanekileyo kakhulu. Iingqayi zomgubo wobisi zinokupakishwa ukusuka kwi-73mm ukuya kwi-189mm ububanzi. Kwiminyaka eli-18 edlulileyo, sakhe intsebenziswano yexesha elide namashishini abalaseleyo kwihlabathi liphela, afana neFonterra, iNestle, iYili, iMengniu njl. Wamkelekile ukuqhagamshelana nathi, silangazelela ukusebenza nawe!
Iingenelo Zokusebenzisa Umgca Wokugalela Ubisi Ozenzekelayo
Phucula Ukusebenza Kakuhle Kwemveliso: Ukuzisebenzela okusebenzisa isantya esiphezulu kwandisa imveliso ngelixa kugcina umgangatho wemveliso uzinzile.
Nciphisa Iindleko Zabasebenzi: Nciphisa ukungenelela ngesandla ngolawulo olukrelekrele kunye nokuchonga iimpazamo.
Qinisekisa Umgangatho Nokhuseleko Lwemveliso: Ukuvalwa kwe-vacuum kunye noyilo olucocekileyo kukhusela ubisi oluyimpuphu ekungcoleni nasekuboleni.
Nciphisa Inkunkuma Yezinto Ezisetyenzisiweyo: Ukuzaliswa okujikelezayo ngokuchanekileyo kunciphisa ukugcwala kakhulu kunye nokulahleka kwemveliso.
Ukusebenza Okuguquguqukayo: Ifanelekile kwimveliso encinci ukuya kwenkulu kunye nokutshintsha ifomathi ngokulula.
Ukuhlanganiswa Okungenamthungo: Iyahambelana nemigca yokupakisha ephezulu nesezantsi ukuze kwenziwe imveliso ezenzekelayo ngokupheleleyo.
Kutheni Ukhetha Umgca Wokugalela Ubisi Ozenzekelayo weShipu?
Amava eShishini eliTyebileyo
Ngaphezulu kweminyaka elishumi yokugxila kwiinkqubo zokugalela ezizenzekelayo, iShipu ifumene ulwazi olubanzi ekuyileni, ekuveliseni, nasekulungiseni imigca yokupakisha yomgubo wobisi ehlangabezana neemfuno ezahlukeneyo zemveliso kwihlabathi liphela.
Ubuchwepheshe obuphezulu kunye noBuchule
IShipu ityale imali eninzi kwi-R&D ukuze ifake i-servo-driven spiral metering yamva nje, i-vacuum sealing, kunye neenkqubo zolawulo ze-PLC ezikrelekrele kwimigca yayo yokugalela, ukuqinisekisa ukuchaneka okuphezulu kokuzalisa, uzinzo lokusebenza, kunye namanqanaba okuzenzakalelayo.
Ulawulo Oluqinileyo Lomgangatho kunye neMigangatho Eqinisekisiweyo
Njengomvelisi, iShipu igcina iinkqubo zokuqinisekisa umgangatho ezingqongqo, ivelisa izixhobo ezihambelana neziqinisekiso zamazwe ngamazwe ezifana ne-CE, i-ISO9001, kunye ne-GMP. Zonke izinto ezinxibelelana nemveliso zisebenzisa intsimbi engagqwaliyo yodidi lokutya, okuqinisekisa ukhuseleko kunye nococeko.
Izisombululo ezenzelwe wena kwiimfuno ezahlukeneyo
Ngokuqonda ukuba wonke umenzi wobisi uneemfuno ezizodwa, iShipu inikezela ngemigca yokukhenkceza eyenzelwe wena ngokweemfuno zeentlobo ezahlukeneyo zepowder, ubungakanani beetini, kunye namandla okuvelisa, ibonelela ngolungelelwaniso oluguquguqukayo ukusuka kwinqanaba lokuqala ukuya kwimigca yesantya esiphezulu ezenzekelayo ngokupheleleyo.
Inkxaso yoMveliso oHlanganisiweyo kunye neNkxaso emva koThengiso
Njengomvelisi osebenza kwindawo enye, iShipu ilawula yonke inkqubo yemveliso—ukusuka ekwenziweni kwezinto ukuya ekuhlanganisweni—iqinisekisa ukuhanjiswa ngexesha elifanelekileyo kunye nomgangatho ohambelanayo. Le nkampani ikwabonelela ngeenkonzo ezipheleleyo emva kokuthengisa, kubandakanya ukufakwa, uqeqesho, kunye nenkxaso yobugcisa eqhubekayo.
Ukufikelela kwiHlabathi liphela kunye neRekhodi eQinisekisiweyo
Iintambo zokukhonkxa ubisi oluyimpuphu yobisi oluzenzekelayo zeShipu zithenjwa ngabathengi kumazwekazi amaninzi, zibonisa ukuthembeka kwiindawo ezahlukeneyo zokusebenza kunye nokuthobela imigangatho yemarike yasekhaya neyamazwe ngamazwe.
Imibuzo Ebuzwa Rhoqo: Umgca Wokugalela Umgubo Wobisi Ozenzekelayo
1. Zeziphi iintlobo zomgubo wobisi ezinokupakishwa ngomgca wokugalela ngokuzenzekelayo?
Umatshini wethu wokugalela ubisi oluyimpuphu ngokuzenzekelayo unokusingatha uluhlu olubanzi lweemveliso zobisi ezigutyiweyo, kubandakanya ifomula yosana, umgubo wobisi olunesondlo, umgubo wobisi olucociweyo nolupheleleyo, umgubo weproteni, kunye nomgubo wokutya okhethekileyo.
2. Ubungakanani bomthamo wokuvelisa umgca wokufaka umgubo wobisi?
Lo mgca ungafikelela kwisantya semveliso ukuya kuthi ga kwiinkonkxa ezingama-2000 ngeyure, kuxhomekeke kubukhulu benkonkxa, iimpawu zomgubo, kunye nolwakhiwo oluthile.
3. Ichaneke kangakanani inkqubo yokuzalisa i-Automatic Milk Powder?
Itekhnoloji yokuzalisa imitha ejikelezayo iqinisekisa ukuchaneka okuphezulu kunye nokunyamezela okuqhelekileyo kwe-±1-2 grams ngetini, okunceda ukunciphisa inkunkuma yemveliso kunye nokugcina umgangatho wemveliso ungaguquguquki.
4. Ngaba i-Automatic Milk Powder Canning Line ingaphatha ubungakanani kunye nezinto ezahlukeneyo zeetini?
Ewe, le nkqubo iyahambelana nobubanzi nokuphakama kweetini ezahlukeneyo, kwaye ixhasa iitini zesinyithi, i-aluminium, kunye neetini ezidityanisiweyo. Ukutshintsha ifomathi kuyakhawuleza kwaye kulula ukunciphisa ixesha lokungasebenzi.
5. Ngaba izixhobo kulula ukuzicoca nokuzilungisa?
Ngokuqinisekileyo. Uyilo luquka intsimbi engagqwaliyo yodidi lokutya kunye nezinto ezixhasa ukuqhaqhwa ngokukhawuleza, ukucoca endaweni (CIP), kunye nokubulala iintsholongwane endaweni (SIP) ukuze kuhlangatyezwane nemigangatho yococeko engqongqo.
6. Ngowuphi umgangatho wokwenza izinto ngokuzenzekelayo onikezelwa yi-Automatic Milk Powder Canning Line?
Lo mgca uzenzekela ngokuzenzekelayo, ugubungela itoti, uyizalisa, uyitywine, uyibeke kwikhowudi, uyihlole, kwaye uyifake kwiipalethi, usebenzisa ulawulo olukrelekrele lwe-PLC kunye ne-HMI yesikrini ukuze kube lula ukuyisebenzisa nokubeka iliso.
7. Ngaba i-Automatic Milk Powder Canning Line ingenziwa ngokwezifiso kwiimfuno ezithile zemveliso?
Ewe, umgca wemveliso unokulungiswa ukuze uvumelane neempawu ezithile zepowder, amandla emveliso, iimfuno zokupakisha, kunye nokudibanisa nezicwangciso zemveliso ezikhoyo.
Ngokusebenzisa iteknoloji yokucubungula i-vacuum kunye ne-nitrogen flushing, i-oksijini eseleyo inokulawulwa ngaphakathi kwe-2%, ukuqinisekisa ukuba ubomi beshelufu yemveliso buyiminyaka emi-2-3. Kwangaxeshanye, ukupakishwa kwetini ye-tinplate kukwaneempawu zokumelana noxinzelelo kunye nokufuma, ukuze ifaneleke ukuthuthwa kumgama omde kunye nokugcinwa ixesha elide.
Iinkcukacha zokupakisha ze-milk powder esemathinini zingahlulwa zibe yi-400 grams, i-900 grams yephakheji eqhelekileyo kunye ne-1800 grams kunye ne-2500 grams yephakheji yokukhuthaza usapho. Abavelisi bomgubo wobisi banokutshintsha i-mold yomgca wemveliso ukuze bapakishe iinkcukacha ezahlukeneyo zemveliso.
Umgubo wobisi yimveliso enzima ukuyizalisa. Ingabonakalisa iimpawu ezahlukeneyo zokuzalisa ngokuxhomekeke kwifomyula, umxholo wamafutha, indlela yokomisa, umlinganiselo we-granulation kunye nobuninzi. Nokuba kwimveliso enye, iimpawu zayo zinokwahluka ngokuxhomekeke kwiimeko zokwenziwa. Siphuhlisa kwaye siyila oomatshini bokuzalisa umgubo abangochwephesha ukuhlangabezana neemfuno ezahlukeneyo zabasebenzisi. Nceda usithumelele iimfuno zakho kwaye siya kukunika isisombululo esanelisayo somgca wokuzalisa umgubo wobisi.
